Indicative Disclaimer: The business planning models provided herein are strictly indicative and for informational purposes only. They do not constitute, nor should they be construed as, a guarantee, warranty, or representation of actual financial results. Any reliance placed on these models is at the user's own risk, and all data and projections must be subject to independent professional assessment and verification.
Business Model Simulator ยท v3.0

Biochar Production Business

Multi-feedstock pyrolysis calculator โ€” 5-year projection with material life assessment

๐ŸŒฟ
Step 01

Feedstock Selection

Start with the material base. This stage fills the page with three planning cards so the feedstock library, allocation mix, and supply depth can be reviewed side by side.

Library

Select materials

Toggle the feedstocks you want to include in the production blend. The library now spans the full top row so material choice happens before blend and supply planning.

Toggle on/off
Blend

Material allocation

Allocate the selected feedstocks until the blend totals 100%.

Must equal 100%
โš  Feedstock percentages must sum to 100%
Supply

Available tonnage and life

Set monthly availability and total supply duration to test how long the feedstock base can sustain the project.

Total months of feedstock supply
NowProject lifespan
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Step 02

Kiln Configuration

Move directly from feedstock choice into kiln design. Orientation, moisture effect, and operating setup are split into clear planning boxes across the page.

Orientation

Kiln fit by feedstock

Stay on auto for a feedstock-led recommendation or switch to manual selection.

Kiln orientation AUTO
โŸท Horizontal
โ†• Vertical
Vertical kiln selected โ€” pecan shells are optimal for vertical processing
Moisture

Yield impact snapshot

Wet feedstock lowers effective yield and can reduce carbonisation performance.

How moisture affects yield: Wet feedstock reduces biochar output in two ways: water mass that never converts to biochar lowers the effective yield fraction, and steam formation during pyrolysis can inhibit carbonisation. A fresh or wet log at 50% MC can lose 35โ€“45% of potential yield versus the same material dried.
Capacity

Kiln size and operating setup

Choose the physical kiln size, active kiln count, and daily operating cadence.

Kiln size
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Step 03

Product Mix

This section keeps the commercial output logic full-width. Pure biochar, value-added products, and compost blends are now organised as three side-by-side decision panels.

Stream split

Pure versus blended output

Define how much monthly biochar remains pure and how much flows into compost-based products.

Pure biochar % of total biochar 10%
Remainder goes into compost blends
Biochar % in compost blend 5%
5% biochar, 95% compost by default
Compost cost (R/kg) R2.50
R0 = own/free supply ยท R10 = purchased premium
Pure biochar

Pure product split

Set the allocation and selling price for each pure-biochar product line.

R/kg:
R/kg:
R/kg:
R/kg:
Blended products

Compost blend products

Price the biochar-compost product family and track its share of total output.

R/kg:
R/kg:
Current output bar
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Step 04

Costs and Capital

Operating costs, CAPEX, and assumptions are broken into three large working boxes so the economics can be edited without scrolling between unrelated inputs.

OPEX

Monthly operating costs

Enter the monthly base cost stack. Variable items scale with active kilns.

โ„น Costs are entered as monthly figures, not per-burn or per-day. Variable lines auto-scale by kiln count.
ItemTypeR/month (base)
ElectricityVariable
Kiln Operators (Labour)Variable
Fuel (gas/wood)Variable
Maintenance & RepairsVariable
Management & SalesFixed
Sales & MarketingFixed
InsuranceFixed
Admin & AccountingFixed
Packaging & ConsumablesFixed
CAPEX

Capital expenditure

The kiln row is calculated from the selected configuration. All other line items remain editable.

Kiln cost: calculated from selection above
Kiln(s) โ€” calculatedR0
Cement Mixers (ร—4 @ R7,000)
Granulator
Blending Equipment
Blowers
Packaging
Storage
Vehicle
Site Setup
Working Capital
TOTAL CAPEXR0
Assumptions

Financial settings

Adjust return thresholds, pricing growth, inflation, and operating months for the 5-year model.

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Step 05

Monthly EBITDA

The operating outcome now has its own dedicated band. Core financial metrics sit first, followed by the supporting margin and throughput indicators.

Monthly EBITDA
โ€”
Configure feedstock and kilns
5-Year NPV
โ€”
@ 12% discount rate
IRR
โ€”
vs hurdle rate
Total CAPEX
โ€”
โ€”
Payback period
โ€”
โ€”
Biochar / month
โ€”
Total output kg
Gross margin
โ€”
EBITDA margin
โ€”
Compost % rev
โ€”
Product output
โ€”
Active kilns
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๐Ÿงญ
Step 06

Project Assessment

Close with project viability. The feedstock life test sits alongside the projection tables so supply resilience and the financial model can be assessed together.

Project material life assessment
โ€” years
Based on available tonnage vs. consumption rate
Yr 1Yr 2Yr 3Yr 4Yr 55-Yr Total
Feedstock / ProductYr 1Yr 2Yr 3Yr 4Yr 5Total
Cost ItemMonthlyYr 1Yr 2Yr 3Yr 4Yr 5
MetricValue
Note on costs: Monthly costs reflect actual monthly expenditure, not per-burn or per-day values. Variable costs scale with active kilns. Site setup is assumed to be in place unless specified. Cement mixers remain set at 4 ร— R7,000. This model is indicative and does not constitute financial advice.